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面向大规模定制的重钢公司产销一体化系统研究

Research on Mass Customization Oriented Production and Marketing Integration System of Chongqing Iron & Steel Corporation

【作者】 任红波

【导师】 高小强;

【作者基本信息】 重庆大学 , 工商管理, 2008, 硕士

【摘要】 随着市场竞争的加剧,用户需求的个性化日益凸现,企业尤其是中小企业要立足于市场,必须有能力及时生产出满足用户个性化需求的产品,同时有效降低成本。因此对企业组织产销过程敏捷地响应市场提出了更高的要求。重钢公司的生产模式为小批量、多品种的生产模式,其产品上万种,大部分(65%以上)板材都属于客户化定制的产品,如何能够达到客户的要求,及时、有效地根据合同对产品生产全流程的信息进行跟踪,同时把成本降低作为一个关键的问题。本文首先针对重钢公司的生产模式及需求,结合大规模定制的理论和相关技术,对面向大规模定制的重钢产销一体化系统进行了总体设计:确定了基于四层结构的重钢产销一体化框架,构建了重钢产销一体化集成运行流程,并对主要功能系统进行了设计。其次,针对重钢生产过程中流程长,订单和物料实时跟踪难的问题,提出了以炉号、生产批次为依据物料跟踪模型,该模型可以区别具有相同属性的同一批物料;再根据生产号和订单号的对应关系建立了订单跟踪模型;在此基础上,对以合同为主轴的产销全流程跟踪系统进行了层次结构设计和功能结构设计。最后,为实现炼钢环节的动态成本跟踪,采用了基于作业的动态成本方法,建立了基于作业的重钢动态成本集成管理体系。在实现物料跟踪的基础上,研究了生产数据向成本数据转化的方法,建立了基于物料跟踪的动态作业成本计算模型;在此基础上进行了动态成本系统的设计。本文的研究结果和涉及到的技术方法在重钢公司产销一体化系统的设计和实施中得到了应用,取得了较好的应用效果;以本文研究内容作为重要组成部分的国家高技术研究发展计划(863计划)课题“冶金行业信息集成技术研究开发与应用(编号:2005BA201A88)”已顺利通过国家科技部组织的项目验收并获好评。

【Abstract】 With the competition of market pricking up, the individuation of the users’demand is represented evidently, corporations especially the mini and middle corporations want to take a position on the market, they must have ability to manufacture the productions which can satisfy the individuation of the users’demand in time, and meanwhile, they must reduce the cost effectually. Consequently there is higher demand about corporations organize the process of produce and sale to answer market astutely.The production mode of Chongqing Iron&Steel Corporation is small batches and many varieties. The variety of its production is counted by thousand, most of plank material (above 65%) are products which custom-built by the customers, how to obtain the demand of users and run after the information about the process of manufacturing production according to contract timely and effectual, at the same time, it will regard the reduce of the cost as the pivotal problem. In allusion to the problem above, based on the embed analytic of the integrative among produce and sale in Chongqing Iron&Steel corporation, the test researches system and the track mode of full flow information giving priority to the compact, while makes design the mode of dynamic cost of steel-making and systems analysis. The mostly research jobs as follows:Firstly, based on the analytic of process of production and demand about Chongqing Iron&Steel corporation, it puts forward frame of produce and sale founded on four-floor structural, which conceives the integration function process of produce and sale about Chongqing Iron&Steel corporation.Aimed at the long process of the produce and the difficult of the track about the order and material, it lodges the track mode which gist stove size and production batch, which can parts the same set materials having the same property; Secondly it sets up the track modes of orders basing the mark of production and order. Based on above, the test makes the design of hierarchy and function structure about the full flow track system of produce and sale according to the contract.Lastly, in order to realize the dynamic cost track of the steel-making, it adopts the way of dynamic cost and puts forward the integration management system of dynamic cost about Chongqing Iron&Steel Corporation based on busywork. Based on the implement of the material track, it researches the mean which transforms the production data to cost data and lodges the costing mode of dynamic cost basing on the material track; It design the dynamic cost system based on above.The result of the research and way of technique the test involved were applied well during the design and implement of Chongqing Iron&Steel produce and sale’system, and received preferable applied effect; The national high tech research and develop plan(863plan) task“the R&D and application about information integration technology of the metallurgy industry (number:2005BA201A88)”which regarded the study content of the test as an important part has passed the item check and accept by national science and technology organized and obtained well repute。

  • 【网络出版投稿人】 重庆大学
  • 【网络出版年期】2009年 06期
  • 【分类号】F274;F426.31;F224
  • 【被引频次】1
  • 【下载频次】91
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