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纳米ZnO晶须的制备、改性及在聚丙烯酸酯类涂料中的应用

Preparation, Surface-modification of Nano-ZnO Whiskers and Its Application in Polyacrylate Coating

【作者】 贺卫卫

【导师】 李玉平;

【作者基本信息】 湖南大学 , 材料学, 2006, 硕士

【摘要】 本文研究了在常压低温下以一步湿化学方法制备纳米ZnO晶须较佳的工艺路线,分析了复配改性剂对所制备的纳米ZnO晶须的修饰改性效果,并将此ZnO晶须应用到聚丙烯酸酯乳液制备复合涂料,初步探讨了纳米ZnO晶须对复合涂层的增强以及其他基础性能的影响。纳米ZnO晶须制备工艺的研究中,经依次改变不同合成因素的水平制备产物,并以TG-DSC,XRD,TEM,FT-IR等检测手段对合成产物进行表征和分析,其结果表明,在55℃恒温水浴环境下,将初始浓度为1.2mol·L-1的ZnSO4溶液滴入到低速搅拌的3mol·L-1 NaOH溶液中,同时滴入适量0.01mol·L-1的DBS有机助剂,在pH酸度计的测定下,通过控制ZnSO4的加入量控制反应混合液的滴定终点的pH值大于9,待ZnSO4及DBS全部滴入后降低搅拌速度并保温2h,让反应进行完全并让产物充分结晶。保温结束,将反应混合液进行减压洗滤分离,无水乙醇脱水,最后经80℃真空干燥4h就可制得直径为2050nm,长度达到400nm,形貌为针状或棒状的ZnO晶须。本文所采用一步湿化学法制备工艺无需高温煅烧,在液相体系中就可直接生成ZnO,XRD表征显示该ZnO为六方晶相纤锌矿结构,其晶格参数ao、co计算值分别为0.325nm和0.521nm,无其它杂质相存在,晶型单一。XRD图谱中衍射峰尖锐,结晶性良好。HRTEM照片显示相邻晶格条纹间距为0.26nm,与ZnO晶体(002)晶面的面间距相当,纳米ZnO晶须是沿(002)晶面取向生长。对纳米ZnO晶须进行修饰改性时,采用含DBS为30%(质量比)的DBS/PEG400为复配改性修饰剂,控制改性体系中复配改性剂浓度为400mg?L-1,以适当搅拌速度搅拌60min,纳米ZnO晶须就得到较好的修饰改性效果。改性后ZnO晶须悬浮体系的吸光度较改性前明显增大,而且随着沉降时间的延长变化很小。这证明改性后的悬浮体系中纳米粒子分散性及稳定性更好。将该纳米ZnO晶须经修饰改性后引入到聚丙烯酸酯类涂料体系后,复合涂层硬度增大,涂层增强,而且涂层的耐沾污性、耐擦洗性得到明显提高。此外复合纳米ZnO晶须的涂料的触变性及储存稳定性也有相应的改善,这些性能基本上是随的纳米ZnO晶须的应用量的增加而提高。综合各项性能指标显示,纳米ZnO晶须在涂料体系中的质量百分含量达到6%时所制备的涂料试样性能最优。

【Abstract】 The suitbale technological parameters of synthesizing nano-ZnO whiskers by a one-step wet chemical method with low-temperature in normal pressure were investigated in this paper, and the modification effects of as-prepared nano-ZnO whiskers by built surfactant in different dispersion condition were also studied. The polyacrylate nanocomposite coatings were parepared by the dispersion of nano-ZnO whskers in polyacrylate, the hardness and other basis performance of nanocomposite film were evaluated.Through changing the different synthetic parameters in turn to prepare final products, and characterizing as-prepared products with DSC-TG, XRD, TEM,FT-IR, the best technological parameters of synthesizing nano-ZnO whiskers were attained. 1.2 mg·L-1 ZnSO4 was added drop-wise into 3.0 mg·L-1 NaOH under stirring in baker that was heated at a temperature of 55°C in thermostat water bath, following that, 0.01 mg·L-1 C18H29NaO3S (DBS) was introduced into the aforementioned solution. In the monitoring of pH meter, the pH value of reaction mixture was adjusted to above 9 though controlling the amount of ZnSO4 added. 2 hours later, the precursor was harvested by filtering under vacuum and washing 3 to 5 times with distilled water and absolute ethanol, finally, the naonsized ZnO whiskers was attain after the precursor was dried in a vacuum oven 4h at 80°C. Depending on the synthetic conditions used, ZnO can be formed directly in aqueous solution without calcination. Transmission electron microscope (TEM) observation reveales that nano-ZnO whiskers are needle-like or rod-like morphology, they have diameters ranging from 30 to 50 nm and lengths up to 400nm. The nano-ZnO whiskers show high crystalline pattern, and all the diffraction peaks can be well assigned to the hexagonal-phase ZnO reported in the literature (Wurtzite-type, space group P63mc), the calculated cell parameters of a0 and c0 are 3.25 and 5.21·, respectively. None other phases can be observed in the patter, verifying that the sample is phase-pure. The HRTEM image shows the lattice spacing of 0.26nm, corresponding to a lattice constant of the (002) plane of wurtzite structured ZnO, and implies the preferred growth orientation of ZnO nanorods along the (002) plane.In modification of nano-ZnO whiskers experiments, using DBS / PEG400 which containing 30% DBS as built modifying agent, controlling the concentration of DBS / PEG400 is 400mg·L-1, and agitating for 60min, the best effects of modification can be gotten. The absorbance of modified nano-ZnO whiskers dispersion is higher than that of unmodified, dispersion and stability in system is also better.The polyacrylate nanocomposite coatings were parepared through dispersing the nano-ZnO whiskers into polyacrylate, After detected some basic performance of the composite coating, we attained the conclusion that, the composite coatings with 6% nano-ZnO whiskers contained have the best comprehensive performance, not only film hardness is strengthened, stain-resisting and scrub resistance of the coating are much increased, but also the coating’s thixotropy and storage stability are clear improved.

  • 【网络出版投稿人】 湖南大学
  • 【网络出版年期】2009年 10期
  • 【分类号】TB383.1
  • 【下载频次】182
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