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矿山井下主配设备安全预警关键技术研究

The Key Technology Researches into Mine Safety Pre-Warning System of Underground Main Configuration Equipment

【作者】 李建军

【导师】 李夕兵;

【作者基本信息】 中南大学 , 矿业工程, 2013, 博士

【摘要】 摘要:矿山井下设备是矿山生产作业的重要支柱,其井下配套的矿井通风机设备系统、矿井提升机设备系统、矿井排水设备系统及井下空压机设备系统是矿山井下生产必备的主要配套设备,简称为矿山井下主配设备系统。其井下主配设备系统工作运行的好坏直接关系到矿山人员安全及生产安全和效益,因此如何实现和保障其井下主要关键设备的安全可靠运行,一直是矿山安全生产领域的重要研究课题。目前,在井下矿山单设备系统监测监控领域及井下瓦斯监控方面国内外已有了不少研究成果,但基于包含井下多设备安全监控系统及兼容井下瓦斯监控等井下其它安全监控系统的集成化统一监控平台系统的研究稀有涉及,本文正是基于上述现实问题,提出矿山井下安全预警统一监控平台研究课题,并对形成安全预警统一监控平台系统的主要关键技术问题展开理论研究与技术实现。研究设计了包含矿山井下四大主配设备系统的统一的从井下到井上的三层监控组网技术方案,其组网技术方案首次包含老旧监控设备系统的兼容、包含瓦斯传感器检测及井下人员定位检测系统等扩展接口功能,此组网方案及技术实现在国内首创,为后继矿山安全监控水平的提升提供了全新的理念。针对矿山井下四大主要配套设备系统各自的功能分析及选用的安全监控参数及工艺控制方式,本论文统一的对其进行了详细归纳与研究,提出了统一安全监控平台经济适用、性价比高的参数组选型原则方案。通过对统一监控平台所需要的各类电量与非电量传感器性能的分析,研究了传感器的组成、发展、现状,性能特性及传感器技术的飞速发展趋势所带来的组网用传感器选型的困惑,提出了矿山井下安全监控用系统传感器在工程实例中的主要选用原则。通过SVM数值分析技术手段对矿山回采工作面的瓦斯传感器的放置位置与放置数量进行数值分析,验证了瓦斯传感器放置位置距离及传感器数量问题。通过对以往各类控制技术等的全面分析研究,给出了以PLC开发环境作为分布式子站控制器方案的最优结论,研究开发出预警监控平台分布式子站现场监控系统最佳组网技术方案结构框图。研究总结出PLC硬件配型原则,并进行了配型实现,通过软件编程实现了PLC开发环境下的井下风机等系统的自动监测控制。针对井下特殊环境下数据安全采集的高要求,研究分布式子站传感器与工业控制器之间数据安全采集的实现方法,提出了适合井下数据安全采集与传输的统一的安全电量变送器联接概念,用于解决大监控平台多类型传感器多源信息融合难的问题,开发设计出数据安全采集系统框图。利用现有的井上监控平台、分布于井下的组网综合布线系统及井下控制器系统,研究与探讨了预警监控平台兼容瓦斯监控、人员定位及井下老旧设备系统的一种扩展兼容接口技术实现解决方案,给出了分布式子站扩展兼容接口相应技术实现设计方案。将井上光纤以太网通信技术与井下CAN总线通信技术相结合的组网方式应用到多设备系统的监控平台上,通过设计两种通用的通信智能节点,很好的解决了多设备监控系统信道不共享、协议不兼容等问题。选择组态王为本矿山主配设备预警监控平台上位机软件开发环境,完成井下各设备系统中控制器与上位机软件监控系统的数据对接设计,完成矿山井下主配设备预警监控平台软件监控系统主界面及各分系统界面的软件编程实现。采用数据库技术应用于矿山井下多设备系统的统一监控平台当中,通过将数据库与监控平台各层监控软件进行数据对接,并利用其数据库技术对海量数据的数据分析与数据管理优势,解决了目前统一矿山监控平台软件难以满足多设备系统庞大数据实时监控处理的难题。建立了上位机监控平台界面,其显示功能首次包含了平台主监控界面、各主配设备分系统监控界面,并建立了井下各子站现场监控界面,系统包含了全方位监控功能,建立了从井下到井上的全方位、实时、立体、安全的监控防护体系。本文在矿山井下安全监控系统中综合了目前几大前沿技术,将其各自的优势发挥于矿山井下多设备系统统一监控的平台之中,这些技术包括最新的控制技术、最新的组网技术、最新的通信技术以及最新的软件监控技术,为后继矿山井下设备、人员及瓦斯安全监控设计者提供全新的可实施的操作方案。本文所做研究工作,立足于学科前沿,对矿山井下主要配套设备安全预警关键技术问题进行了较深入的研究,具有重要的理论意义和工程应用价值。图96幅,表1个,参考文献219篇

【Abstract】 ABSTRACT:Mine underground equipment is an important pillar of mining production. Its mine ventilator equipment system, mine hoist equipment system, mine drainage equipment system and mine air compressor equipment system, wholly named as underground main configuration equipment system, are indispensable for mine production of major equipment. The stand or fall of its main configuration equipment system is directly related to the miners’safety, production safety and benefit, so how to realize and safeguard its key equipments in safe and reliable operation has always been an important research topic in the field of mine safety production. At present, a lot of researches into the field of underground mining equipment’s monitoring and fault diagnosis have got results, but less researches have been done on an integrated monitoring platform which can unify the multiply underground safety monitoring systems and gas control and other safety monitoring system. Based on this reality, this paper puts forward the topic on an integrated pre-warning and monitoring platform of mine underground equipment and further does some theoretical researches and technological practice on main technologies concerning the safety pre-warning and monitoring platform system.The paper designs an unified technological networking project of three monitoring layers which covers the main four underground configuration equipment systems from the underground to the surface. This networking project originally includes the compatibility of the old monitoring systems, the gas sensor checking and some expanding connection functions such as the miners underground positioning systems. This network design and the technological realization is initiatively mentioned in China which provides a new concept for promoting the level of further underground safety monitoring.This paper, for the first time, has a detailed induction and research on the functional analysis of the main four auxiliary equipment systems respectively and the selected safety monitoring parameters and process control and then puts the priority to the parameters project with its affordable, cost-effective unified safety monitoring platform.Through the analysis on performance of all kinds of electric and non electric sensors needed in the unified monitoring platform as well as the studies of composition, development, status of sensor network, the trend of rapid development of performance characteristics and confusion about the sensor selection, this paper puts forward the main selection principle of safety monitoring system for underground mine sensor in the engineering practical cases.Based on the numerical analysis of gas sensor position and the amounts placed on the mine working place by adopting SVM numerical analysis technology, it verifies gas sensor placement distance and the quantities of sensors.Through a comprehensive analysis of previous research of various kinds of control technology, this paper presents an optimal conclusion, that is, taking PLC development environment as a distribution sub-station controller and then studies and develops an optimal network technology program diagram of field monitoring system about monitoring and early warning platform distributed sub-station. This study concludes the matching principle of PLC hardware and the realization of matching. The automatic monitoring and control of the underground mine fan system under the PLC development environment is realized by software programming.In view of the high requirements of data collection safely in the special underground environment, after studying the distributed sub-station data security system between the sensor and the industrial controller, the concept of unified connection of safety electric transducer has been put forward for underground data acquisition and transmission which is used to solve the fusion problems about multiply information from monitoring platform, and further develops block diagram of safety data acquisition system.Based on the existing wells monitoring platform and the network cabling system and downhole controller system distributed in underground, it studies and discusses the monitoring and early warning platform compatible with an extended gas monitoring, underground personnel positioning and old equipment system solutions compatible interface technology, presents the distribution sub-station expansion implementation design of interface technology.Applying the network technology to the monitoring platform of multi equipment system by combining the Ethernet communication technology of well fibers and downhole CAN bus communication technology, through the design of two kinds of general intelligent node, it can solve the problems of no compatibility and no acceptable sharing channels in multi-equipment monitoring system.Selecting the Kingview as the main software developing environment on the host computer for mine monitoring and early warning platform, it completes docking of data from the controllers of every equipment system and PC software monitoring system of the host computer, completes software programming of mineral main equipment monitoring and early warning platform software monitoring system for the main interface and the sub interface of the system.In unified monitoring platform by application of database technology in the mine equipment system, the database and the monitoring platform of each layer of monitoring software have the data docking, and by using the database technology of massive data analysis and data management advantages, the united mine monitoring platform software is to solve the problem of huge data real-time monitoring system processing with multiply equipments.Setting up a monitoring platform in the computer interface on which the screen display includes the main monitoring interface, the main distribution equipment system and control interface for the first time. Establishing a real-time monitoring platform of underground sub interface, this system includes the all-round monitoring function and has established a full range, real-time, three-dimensional security monitoring and protection system from the underground to the well.This paper comprehensively covers several cutting-edge technologies in safety monitoring system in underground mines, to play their respective advantages in underground mines unified monitoring equipment system platform. These technologies include control technology, the network technology, the new communication technology of the latest and most new software monitoring technology. This paper provides the operation scheme of new implementation for future mine equipment, personnel and gas safety monitoring designs.Based on the frontier, this paper has conducted a thorough research into the key technology problems of security early warning of mine main equipment and it has important theory significance and engineering application value.

  • 【网络出版投稿人】 中南大学
  • 【网络出版年期】2014年 12期
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